2. Introduction to machine tool application:
1. Product Description:
Dapan dpc-l1160h machine tool has passed through the unique assembly process of Dapan company and has shown high precision, high efficiency and high stability in the market.
Outstanding machine tools are embodied in mold manufacturing, automobile manufacturing, precision medical devices, aerospace industry and other fields. With exquisite technology and excellent machine performance, they have won good praise and received extensive support, affirmation and trust from new and old customers.
2. performance introduction:
The fuselage structure adopts the fully supported design, and the computer simulated solid structure analysis is carried out for the key stress parts. The force on the base is 800kgf, and its deformation is within 0.01mm. It can fully withstand the rigidity requirements of cutting.
The column adopts an integrated gantry structure and increases the support area to ensure that the service life of processing rigidity and stability can be improved during the high-speed operation of the main axis and vertical direction. Equipped with high-speed spindle, it can easily meet the high rigidity cutting requirements of hardened alloy steel.
The first-class high-precision linear guide rail and roller screw imported from Taiwan are used to ensure the geometric precision, positioning precision, stability and service life of the overall structure.
The servo drive adopts Japanese first-class brand, which is superior to competitors of the same level in terms of output torque and positioning accuracy.
The direct spindle, with reasonable structural design, fully ensures that the spindle can maintain stable precision operation in high-speed continuous operation, and can achieve high-precision and high gloss machining effect in the cutting process.
The maximum running speed of the three axes of the machine tool can reach 36m/min, and the cutting speed can reach the range of 0-10m/min, which can shorten the processing operation time and improve the work efficiency. The spindle ensures high torque output and good accuracy reliability during adjustment and operation cutting. Under the condition of high-speed cutting, the machining task can be completed with better efficiency.
The high-speed computing system supports the prediction function of large-capacity machining program, and can predict 2000 lines of operation instructions, so as to ensure that there is no delay in high-speed cutting, save transmission time and improve machining efficiency by 20%.
3. Machine tool parameter index:
Performance index item
Distance from workbench to spindle nose
Spindle center to column
Workbench area (length * width)
Maximum load capacity
Three axis gauge width
Three axis gauge width
Repeat positioning accuracy
Three axis fast moving speed
Ball screw diameter / pitch
Required air pressure
Overall dimension of machine tool (length * width * height)
Total weight of machine tool
Siemens system 828d/280d
4. dpc-l1160h high speed machine standard:
1、 Machine configuration:
1. workbench size: 1200*600
2. machine travel: 1100*600*500
3. machine tool accuracy: positioning accuracy 0.005/300, repeated positioning accuracy 0.003/300
4. moving speed of machine tool: 36m/min
5. spindle power: 11kw/ tool handle type: hska63 spindle speed: 15000rpm spindle connection mode: direct connection
6. system: Siemens
7.x.y.z three axis adopts upper silver screw rod and upper silver wire rail
8. Three axis servo motor: 3.0/3.0/4.5kw (all motors are increased by one)
9. Taiwan brand heat exchanger
10. Taiwan brand oil cooler
11. spindle brand: Taiwan
12. bearing brand: Japan NSK
13. X, y, Z axis telescopic shield Taiwan
5. Main parts suppliers of machine tools:
Place of Origin
Three axis motor
Important driving part in tool change system
Three point combination
Air source filtration
Three shaft bearing
Germany or Japan
Fag or NSK
Shangyin or Yintai
Jian Chun / Shu Ge
Direct connection 15000 rpm
Knife release button
Heat accumulation protection
Molded case circuit breaker
Automatic power-off switch
Yuxiang / proton